HotFlo! How to Select the Correct Hot Sprue HotFlo! technology

Select by Casting Weight and Wall Thickness

Thin wall Die Castings must be filled more quickly than thick ones to avoid surface defects caused by the metal starting to solidify before the cavity is filled.

The table below enables you to select the correct HotFlo! Series for Zinc Alloys 3 and 5, based on the known wall thickness and weight of the casting.

Follow the instructions below.

See also: Non-metric Version in inches and ounces

Casting Wall Thickness (millimetres)

HotFlo!
0.50 0.75 1.00 1.25 1.5 1.75 2.00 2.25 2.50  
Casting Weight (grams, maximum) Series
25 38 51 64 83 96 108 127 140 8
57 86 115 143 186 215 244 287 315 12
102 153 204 255 331 382 433 510 561 16
159 239 319 398 517 596 676 797 876 20
229 344 459 573 745 860 975 1147 1261 24

Instructions:

1. Find the total weight of the casting. For multi-cavity dies, take the total weight of all cavities.

2. Determine the minimum wall thickness in the critical segment of the casting.

3. Find the corresponding column for Wall Thickness in the table above.

4. Go down the column until you find the first 'Weight' greater than your casting.

5. Follow the row to the right and read off the correct HotFlo! Series.

Note: The maximum casting weight is based upon making a hardware finish casting with a die surface temperature of 200 oC and zinc alloy temperature of 425 oC. If some cold flow on the surface of the casting can be tolerated, then a casting of greater weight can be made.

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